We performed ampacity calculations for hundreds of industrial and utility power cables from Southwire. The assumptions used for modelling in the software are explained. The calculated ampacities were all within 3 % of the values given in ICEA and NEC standards.

Most power cables have a design life of between 20 to 30 years. If the cables are not fully loaded, they are expected to last beyond their design life. The insulation is the weakest part of a cable. Montsinger's Rule states: Insulation life is halved by a temperature increase of 8 to 10 ˚C. An example calculation using the Arrhenius equation is provided.

The widely accepted maximum operating temperature of XLPE insulated power cables under “normal use” conditions is 90 ˚C. During emergencies, the temperature of a buried cable may be permitted to exceed this temperature. The duration considered for such emergencies ranges from 10 minutes up to 15 days. In many countries, XLPE-insulated cables are allowed to operate up to 100-105 ˚C for short durations.

New methods address IEC 60287 limitations for soil drying calculations. Considers multiple circuits, load factor, and backfill installations for accurate power cable ampacity.