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A Step-by-Step Protection Coordination Study Example

A Step-by-Step Protection Coordination Study Example

Real-world Protection Coordination Calculation of Circuit Breakers

How do you perform a Protection Coordination Study?

Protection coordination aims to strategically deploy protective devices to minimise damage and effectively isolate faults within an electrical system. Conducting a protection coordination study is essential to ensure the proper alignment of all protective devices.

The steps to set up and coordinate protective devices are described below.

Screenshot of a protection coordination interface showing a single-line diagram, time-current curves graph, and adjustable device protection settings and details on the right.

The software used for this protection coordination study is ELEK Cable Pro Web.

Step 1 - Selection of protective devices

Two side-by-side forms labeled "Protective Device Selector" display device selection fields, manufacturer logos (Schneider Electric and ABB), and various dropdown and input options.

First, select the upstream breaker. Click Add to add the devices. We have chosen Schneider as the manufacturer for the upstream breaker.
Next, select the family, model, and rating. For the Trip unit, we have chosen Micrologic 5.0-distribution protection. Click Accept to save the changes and add the device.

Next, we add the downstream device in the same way. An ABB device has been added as the downstream device. To achieve coordination, ensure the downstream devices have a lower rating than the upstream devices.

Step 2 - Coordination

A graph displays time-current curves with a blue and red shaded areas, showing time (s) on the y-axis and current (A) on the x-axis, both on logarithmic scales.

In coordination, we can see that the curves overlap. To achieve coordination, enough separation must exist and be maintained between the TCC curves.

Step 2.1 - Coordination criteria tool

Screenshot of a power management interface showing two listed devices and a coordination criteria tab with adjustable settings for device trip coordination.

The standards in AS/NZS 3000:2018, clause 2.5.7.2.3 specify a current multiplying factor of 1.5, which we can show as an imaginary line on the plot using Coordination criteria. This will work as a guideline for coordinating the upstream device.

Click on Add and select the downstream device. Add the current multiplier of 1.5. This will add the imaginary curve in the plot. To achieve coordination, we have to move the curve of the upstream device to the right-hand side of the imaginary curve.

Step 3 - Protective device settings

Screenshot shows an electrical protection relay setup with time-current characteristic curves on the left and detailed relay setting sliders for various protection features on the right.

Select the upstream device. Adjust the long and short-time protection pick-up currents and time delay so that the upstream device curve clears the blue curve, which is our coordination criteria.

Step 5 - Sequence of operation

A table showing devices, curve types, tripping times, and differences; Device 02 and Device 01 rows are highlighted with a red box.

You can also see the sequence of operation for the arching fault current. In the Sequence of operation tab, enter the fault current. Here, after adding the fault current to 4320 A, we can see that the tripping time of the downstream device is 0.019 seconds, and for the upstream device, it is 9.522 seconds. This means that the devices are coordinated.

Cable Pro Web

Cable sizing and maximum demand software in the cloud. No installation, use on any device.

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Cable Pro Web

Cable sizing, maximum demand, LV network design, protection coordination, cable pulling, and arc flash calculations.

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